Case
sections
bell housing
main transmission case DK/DM/DZ
intermediate
housing (AKA gear carrier housing)
gear
shift housing (nose section)
Gaskets
overhaul
gasket set, 091 Bus & Vanagon
Includes gaskets, diff o-rings & output seals (8 pcs)
bell
housing gasket
intermediate
to main housing gasket
nose
to intermediate housing gasket
as described from left to right in Bentley Manual
Gear shift housing, 4-speed 091 page:
plug
for backup light switch
sealing
ring for plug
clip
selector finger (part # NA)
washer,
15x24x2mm
spring
for selector shaft
clip
for selector shaft spring
selector
shaft
plug
for rocker lever shaft
rocker
lever shaft
rocker
lever
thrust
washer
plug
for rocker lever shaft
selector
shaft bushing
selector
shaft oil seal
stud
10x1.5x42mm for trans mount
1st
/ 2nd gear shift fork
3rd
/ 4th gear shift fork
as described in clockwise manner in Bentley Manual
Gear carrier housing, 4-speed 091 page:
bracket/relay
shaft
relay
shaft
relay
lever
relay
lever support
union
nut
sleeve
circlip
oil
filler plug
plug/interlock
plunger
needle
bearing (22x30x18mm)
main
shaft ball bearing with flat
1st
/ 2nd gear selector shaft
(2) interlock
plunger
intermediate
pin
circlip
reverse
gear selector shaft
3rd
/ 4th gear selector shaft
plug / detent plunger (part # NA)
detent
ball
spring
sleeve (part # NA)
|
as described in clockwise manner in Bentley
Manual
Transmission assembly (differential), 4-speed 091 page:
adjusting
ring, differential right or left
O-ring
for adjusting ring (outer)
output
flange seal (in ring) 45x72x15mm
lock
ring, (plastic with ears)
differential
tapered rolller bearing R or L 50x80x20mm
drive
flange R or L
wavy
washer
circlip
cap
seal (for center of drive flange)
main
shaft, rear (thru clutch, 298mm gas)
main
shaft, rear (thru clutch, 287mm diesel)
reverse
shaft set consisting of the following:
reverse
gear shaft
needle
bearing with lock ring
lock
ring alone
reverse gear (part # NA)
wavy
spring / concave washer
circlip
17x1mm
shifter
input dust boot
reverse
light switch
clutch
slave cylinder bracket (gas models)
clutch
slave cylinder bracket (diesel)
clutch release shaft (in bellhousing)
bushing (hard) for release shaft, far right
bushing (rubber, 2 on shaft)
lock ring, release shaft 20x1.2mm inner or outer
bushing (hard) for release shaft, left
Set screw for release shaft
clutch release arm gas
clutch release arm diesel
input shaft oil seal
guide sleeve for release bearing
blank
blank
Misc
starter
bushing
drain
plug std 24x1.5mm magnetic
drain
plug oversize
24.5x1.5mm magn.
|
as
described from left to right in Bentley Manual
Pinion Shaft assembly, 4-speed 091 page:
retaining
ring
shim
Shim
S3, pinion depth (0.15mm th)
Shim
S3, pinion depth (0.2mm th)
Shim
S3, pinion depth (0.3mm th)
Shim
S3, pinion depth (0.4mm th)
Shim
S3, pinion depth (0.5mm th)
Shim
S3, pinion depth (0.6mm th)
ring
& pinion shaft set DK 4.57:1
ring
& pinion shaft set DM 5.43:1
ring
& pinion shaft set DZ ?:1
tapered
roller bearing
1st
gear needle bearing & inner race (2 parts)
1st
gear
synchronizer
ring, 1st gear
synchronizer
ring, 1st & 2nd gear (set of 7 parts) consisting of:
(2) springs,
1st & 2nd synchronizer
(3) keys,
1st & 2nd synchronizer
sleeve,
1st & 2nd synchronizer
hub,
1st & 2nd synchronizer
circlip
for synchro ring
blank
synchronizer
ring, 2nd gear
2nd
gear needle bearing
2nd
gear
3rd
gear
circlip
for 3rd gear
spacer
sprimg
4th
gear (replaced as set of 2 gears)
circlip
for 4th gear
circlip
pinion
needle bearing |
as
described from top to bottom in Bentley Manual
Main Shaft assembly, 4-speed 091 page:
circlip
locking
key for bearing
main
shaft bearing with flat
4th
gear (replaced as set of 2 gears)
synchronizer
for 4th gear
4th
gear needle bearing
4th
gear circlip
synchronizer
3rd & 4th gear (set of 7 parts) consisting of:
(2) springs,
3rd & 4th synchronizer
(3) keys,
3rd & 4th synchronizer
hub,
3rd & 4th synchronizer
sleeve,
3rd & 4th synchronizer
4th
gear circlip
synchronizer
for 3rd gear
3rd
gear
3rd
gear needle bearing
main
shaft (driving shaft, front)
circlip
needle
bearing (22x30x18mm) |
